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Content

Welding


Welding



SAFE WORK PRACTICES IN WELDING

This program will assist students in identifying the work-specific hazards associated with welding including electrical safety, light and heat, confined spaces, manual handling, and metal fumes and gases. Units Of Competency: CPCPCM2043A - Carry out WHS requirements AURVTW2003 - Carry out gas metal arc welding procedures CPCCOHS1001A - Work safely in the construction industry.

DVD / 2014 / (Senior Secondary to Professional) / 21 minutes

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SHIELDED METAL ARC WELDING: PREPARATION & SAFETY

This presentation features Pete Stacener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains the preparation and safety as it applies to shielded metal arc welding. After an introduction, Pete covers safety and equipment before moving into electrode selection and classification. Also covered is base metal preparation, types of joints and welds as well as the essentials of a good weld. We finish up with how to strike and arc and a section covering a pad of beads.

DVD / 2013 / () / 58 minutes

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WELDING INSPECTION & TESTING

This presentation features Pete Stracener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains the importance and processes of welding inspection, types of welding defects and discontinuities, preparation of welder qualification test plates and performance of the guided bend tests on the test coupons.

DVD / 2013 / () / 74 minutes

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WELDING SHOP SAFETY

When preparing to work in any welding shop, it is important for both students and instructors to be familiar with hazards and safety precautions in the shop. This production will address all aspects of shop safety, from the causes of the most common accidents in the shop to material handling safety to personal protective equipment. Follow along with Pete Stracener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College, as he discusses shop safety.

DVD / 2013 / () / 68 minutes

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MANUFACTURING INSIGHTS: ADVANCED ROBOTIC WELDING

This program uncovers the innovations that are expanding this process beyond robotic resistance spot welding and arc welding. We examine how more high-volume manufacturers of vehicle structures are using laser and hybrid welding to make fast, reliable welds.

DVD / 2007 / () / 42 minutes

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ROBOTIZED WELDING CELL DESIGN, WITH AUTOMATICALLY CHANGEABLE ELECTRODE TIP DRESSER, FOR LEAN, VISUAL FACTORIES

An Interview with Joe Seme, Manager, Semtorq Inc., Ohio, USA Interviews and Edited by Professor Paul G. Ranky. This publication is a professional quality DVD covering robotized welding cell design and operation control topics in lean, Visual Factory Management & Control (VFM) environments. In this DVD we focus on robotized welding dell design issues, automatically changeable robot tools, robot cell safety, visual controls, and an electrode tip dresser.The fundamental purpose of visual controls is to help employees to improve their processes, understand their roles, and to contribute to the success of the corporation, whilst reducing waste at all levels.

DVD / 2006 / () / 16 minutes

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PROFESSOR RANKY'S FACTORY TOUR IN THE BMW (UK) MANUFACTURING LTD., OXFORD, ENGLAND PLANT: THIS IS WHERE THE MINI IS MADE - ROBOTIC FRAMING, WELDING AND LEAN ASSEMBLY OF THE BMW MINI

By Professor Paul G. Ranky. This electronic publication is a professional quality DVD tour of the BMW MINI plant in Oxford, England, focusing on lean manufacturing and assembly, including robotic framing, welding and lean assembly. Furthermore, during the virtual factory tour, we cover novel design and assembly methods, tools and technologies, not missing out all those excellent people who make this all happen.

DVD / 2005 / () / 28 minutes

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INTRODUCTION TO WELDING

Welders have a hand in assembling anything that is made with metal. The various welding processes and how to take necessary precautions when performing welding tasks are discussed in this informative video. Learn about the many career options that are open to welders. Learning Objectives 1) Students will learn what welding is and why it's important. 2) Students will learn about the basic skills that all welders must possess. 3) Students will learn about the tools and equipment used for welding. 4) Students will learn safety rules to follow when welding.

DVD / 2004 / () / 17 minutes

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OXY-ACETYLENE SAFETY AND WELDING

Expert Dr. Billy Harrell, professor and chair of the division of Agricultural Sciences and Vocational Education at Sam Houston State University, provides visual interaction to learn the proper clothing, setup, safety, care and operation of equipment. This interactive presentation includes learning appropriate terminology, purpose and installation of each equipment piece. View step-by-step demonstrations of the proper way to turn on cylinders, set working pressures and adjust flames for different uses. Rods and fluxes utilized in welding and brazing, as well as methods for metal preparation, are discussed. Along with detailed safety instructions, six welds are performed- puddle, bead with a filler rod, butt-weld, lap-weld, T-weld and outside corner-welding different cuts and multi-pass fillet demonstrations.

DVD / 2004 / () / 120 minutes

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SHIELDED "STICK" METAL ARC WELDING

With Billy Harrell, Ph.D., Sam Houston State University Shielded "Stick" Metal Welding covers welding safety (safety equipment, safe clothing, pre-welding check list), electrodes (E6011, E6010-DC electrode, E6011-AC/DC electrode, 3/32 inch electrode, 1/8 inch electrode, E7018 electrode, and more), nick break tests, metal identification (mild steel, carbon steel), spark tests, electrode angles (flat position, horizontal position, vertical up and down, overhead position), arc lengths, travel speeds and guided bend test. Dr. Billy Harrell also discusses the process of determining a good weld along with the "Eight Essentials of Good Welding." This DVD features printable quizzes and objectives, as well as hyperlinks leading to other useful welding resources on the Internet. A broad range of welding demonstrations, along with detailed explanations and narration complete this DVD and make it suitable for students of all welding levels.

DVD / 2004 / () / 60 minutes

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FUNDAMENTAL MANUFACTURING PROCESSES: WELDING

This program includes information on welding joint design, joint edge shape and preparation. This program then focuses on the array of welding processes, arranging them into two major categories: ~ Fusion welding processes ~ Solid-state welding processes The fusion welding section begins with an examination of the four common groups of fusion processes: arc welding, resistance welding, laser beam welding, and electron beam welding. The arc welding section features the six most common arc welding processes: shielded metal arc welding, submerged arc welding, gas metal arc welding, flux-cored arc welding, gas tungsten arc welding, and plasma arc welding. The resistance welding processes section features the three most common methods of resistance welding: spot welding, seam welding, and projection welding. The solid-state welding processes section examines in detail both the friction welding and ultrasonic welding processes.

DVD / 2003 / () / 29 minutes

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SHIELDED METAL ARC WELDING: AWS EDU-6 ENTRY LEVEL WELDER QUALIFICATION TEST

This presentation features Pete Stacener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains and demonstrates the entry level welder qualification test for shielded metal arc welding. Provided are step-by-step procedures and guidelines on how to properly and safely create a bend test specimen. Examples of tacking the backing strip to the plate, cleaning between passes, preparing a root and face specimen, as well as how to properly conduct a guided bend test are provided in this insightful presentation.

DVD / / () / 38 minutes

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WELDING AND JOINING SYMBOLS

Methods of welding; Joints; Welds; Symbols for welds; Assembled welding symbol; Placement of welds

DVD / / () / 16 minutes

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WELDING INSPECTION AND QUALITY CONTROL - CHEMICAL, METALLURGICAL & MECHANICAL TESTING OF WELDS I

~ Designed for personnel working to become Certified Welding Inspectors ~ A fundamental course for new personnel and a refresher for more experienced personnel ~ Developed in cooperation with the American Welding Society The DVD Chemical, Metallurgical and Mechanical Testing of Welds II focuses on: ~ Comparison of destructive and nondestructive tests ~ Chemical tests ~ Forms of corrosion ~ Testing for corrosion resistance ~ Metallographic tests

DVD / / () / 46 minutes

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WELDING INSPECTION AND QUALITY CONTROL - CHEMICAL, METALLURGICAL & MECHANICAL TESTING OF WELDS II

~ Designed for personnel working to become Certified Welding Inspectors ~ A fundamental course for new personnel and a refresher for more experienced personnel ~ Developed in cooperation with the American Welding Society

DVD / / () / 29 minutes

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WELDING INSPECTION AND QUALITY CONTROL - CODES GOVERNING WELDING INSPECTION

~ Designed for personnel working to become Certified Welding Inspectors ~ A fundamental course for new personnel and a refresher for more experienced personnel ~ Developed in cooperation with the American Welding Society The DVD Codes Governing Welding Inspection focuses on: ~ Structural welding code ~ ASME boiler and pressure vessel code ~ Spot examination of welded joints ~ Duties of the inspector ~ ASTM standards ~ API standards

DVD / / () / 38 minutes

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WELDING INSPECTION AND QUALITY CONTROL - QUALIFICATION OF WELDING PROCEDURES, WELDERS & WELDING OPERATORS

~ Designed for personnel working to become Certified Welding Inspectors ~ A fundamental course for new personnel and a refresher for more experienced personnel ~ Developed in cooperation with the American Welding Society The DVD Qualifications of Welding Procedures, Welders and Welding Operator focuses on: ~ Welding procedure specifications ~ Joint designs ~ Welding positions ~ Heat input ~ Preheat and interpass temperatures ~ Removal of weld section for repair ~ Post heat treatment

DVD / / () / 51 minutes

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WELDING INSPECTION AND QUALITY CONTROL - THE METRIC SYSTEM,WELDING TERMS & SYMBOLS I

~ Designed for personnel working to become Certified Welding Inspectors ~ A fundamental course for new personnel and a refresher for more experienced personnel ~ Developed in cooperation with the American Welding Society The DVD Metric Systems, Welding Terms and Symbols I focuses on: ~ SI International system of units ~ Basic metric units ~ Welding terms and definitions ~ Welding positions ~ Elements of and construction of welding symbols

DVD / / () / 46 minutes

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WELDING INSPECTION AND QUALITY CONTROL - THE METRIC SYSTEMS,WELDING TERMS & SYMBOLS II

~ Designed for personnel working to become Certified Welding Inspectors ~ A fundamental course for new personnel and a refresher for more experienced personnel ~ Developed in cooperation with the American Welding Society The DVD Metric Systems, Welding Terms and Symbols II focuses on: ~ SI International system of units ~ Basic metric units ~ Welding terms and definitions ~ Welding positions ~ Elements of and construction of welding symbols

DVD / / () / 38 minutes

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WELDING INSPECTION AND QUALITY CONTROL - THE WELDING INPECTOR

~ Designed for personnel working to become Certified Welding Inspectors ~ A fundamental course for new personnel and a refresher for more experienced personnel ~ Developed in cooperation with the American Welding Society The DVD The Welding Inspector focuses on: ~ Who is the welding inspector? ~ Qualifications ~ Code of ethics ~ Communications ~ Responsibilities

DVD / / () / 44 minutes

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WELDING INSPECTION AND QUALITY CONTROL - WELDMENT INPERFECTIONS & DISCONTINUITIES

~ Designed for personnel working to become Certified Welding Inspectors ~ A fundamental course for new personnel and a refresher for more experienced personnel ~ Developed in cooperation with the American Welding Society The DVD Weldment Imperfections and Discontinuities focuses on: ~ Classification of discontinuities ~ Base metal discontinuities ~ Methods of testing ~ Glossary of weld imperfections

DVD / / () / 51 minutes

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WELDING: BRAZING AND BRAZE WELDING

This comprehensive training program train in the theory and practice of various welding and cutting techniques. ~ Capillary Action ~ Brazing Filler Metals and Fluxes ~ Equipment Set-Up ~ Brazing Aluminum ~ Braze Welding Cast Iron ~ Soldering Copper Pipe ~ Brazing Copper and Carbon Steel This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

DVD / / () /

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WELDING: PRINCIPLES AND TECHNIQUES OF MIG

This comprehensive training program train in the theory and practice of various welding and cutting techniques. ~ MIG Welding Equipment ~ Equipment Set-Up ~ Transfer Methods ~ MIG Welding in the Vertical Uphill Position ~ MIG Welding in the Vertical Downhill Position ~ Welding Thick Aluminum This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

DVD / / () /

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WELDING: SHIELDED METAL-ARC WELDING PRINCIPLES

This comprehensive training program train in the theory and practice of various welding and cutting techniques. ~ Welding Safety ~ Electrodes ~ Welding Equipment ~ Striking an Arc ~ Performing a Practice Weld ~ Finishing a Weld This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

DVD / / () /

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WELDING: TIG STRUCTURAL AND PIPE WELDING

This comprehensive training program train in the theory and practice of various welding and cutting techniques. ~ Welding Aluminum ~ Welding Stainless Steel ~ Welding Carbon Steel Pipe ~ Preparing Stainless Steel Pipe ~ Welding Stainless Steel Pipe ~ Welding Carbon Steel Pipe in the 6g Position This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

DVD / / () /

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WELDING: WELD DEFECTS: CAUSES AND CORRECTIONS

This comprehensive training program train in the theory and practice of various welding and cutting techniques. ~ Removing a Defective Weld ~ Overlapping, Undercutting, Distortion, and Warpage ~ Cracks, Craters, Porosity, and Inclusions ~ Burnthrough, Inadequate Penetration, and Incomplete Fusions ~ Brittle Welds, Arc Strike, and Excessive Splatter ~ Visual and Dye Penetrant Examinations ~ Nondestructive Examinations This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

DVD / / () /

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