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Content

Welding II


Welding II



SAFE WORK PRACTICES IN WELDING

This program will assist students in identifying the work-specific hazards associated with welding including electrical safety, light and heat, confined spaces, manual handling, and metal fumes and gases.

Units Of Competency:
CPCPCM2043A - Carry out WHS requirements
AURVTW2003 - Carry out gas metal arc welding procedures
CPCCOHS1001A - Work safely in the construction industry.


DVD / 2014 / (Senior Secondary to Professional) / 21 minutes

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SHIELDED METAL ARC WELDING: PREPARATION & SAFETY

This presentation features Pete Stacener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains the preparation and safety as it applies to shielded metal arc welding. After an introduction, Pete covers safety and equipment before moving into electrode selection and classification. Also covered is base metal preparation, types of joints and welds as well as the essentials of a good weld. We finish up with how to strike and arc and a section covering a pad of beads.

DVD / 2013 / () / 58 minutes

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WELDING INSPECTION & TESTING

This presentation features Pete Stracener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains the importance and processes of welding inspection, types of welding defects and discontinuities, preparation of welder qualification test plates and performance of the guided bend tests on the test coupons.

DVD / 2013 / () / 74 minutes

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WELDING SHOP SAFETY

When preparing to work in any welding shop, it is important for both students and instructors to be familiar with hazards and safety precautions in the shop. This production will address all aspects of shop safety, from the causes of the most common accidents in the shop to material handling safety to personal protective equipment. Follow along with Pete Stracener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College, as he discusses shop safety.

DVD / 2013 / () / 68 minutes

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MANUFACTURING INSIGHTS: ADVANCED ROBOTIC WELDING

This program uncovers the innovations that are expanding this process beyond robotic resistance spot welding and arc welding. We examine how more high-volume manufacturers of vehicle structures are using laser and hybrid welding to make fast, reliable welds.

DVD / 2007 / () / 42 minutes

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WORKSHOP SAFETY: WELDING CLASS

Shot in an actual class setting, Welding Class from Workshop Safety Series instructs both students and teachers about the dangers of welding, and how to avoid serious injury or death when working with welding equipment. Welders are exposed to extreme heat and hazardous situations on an everyday basis. This DVD teaches students how welders deal with these circumstances, as well as what makes a successful welder. Subjects Covered Include: What is welding?, Arc vs. Oxyacetylene welding, Electrical and gas hazards, Protective equipment, Safe equipment usage, Fire safety, Schooling/skills required for becoming a welder, Careers in welding.

DVD / 2007 / (High School) / 16 minutes

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INTRODUCTION TO WELDING

Welders have a hand in assembling anything that is made with metal. The various welding processes and how to take necessary precautions when performing welding tasks are discussed in this informative video. Learn about the many career options that are open to welders.

Learning Objectives
1) Students will learn what welding is and why it's important.
2) Students will learn about the basic skills that all welders must possess.
3) Students will learn about the tools and equipment used for welding.
4) Students will learn safety rules to follow when welding.


DVD / 2004 / () / 17 minutes

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OXY-ACETYLENE SAFETY AND WELDING

Expert Dr. Billy Harrell, professor and chair of the division of Agricultural Sciences and Vocational Education at Sam Houston State University, provides visual interaction to learn the proper clothing, setup, safety, care and operation of equipment. This interactive presentation includes learning appropriate terminology, purpose and installation of each equipment piece. View step-by-step demonstrations of the proper way to turn on cylinders, set working pressures and adjust flames for different uses. Rods and fluxes utilized in welding and brazing, as well as methods for metal preparation, are discussed. Along with detailed safety instructions, six welds are performed- puddle, bead with a filler rod, butt-weld, lap-weld, T-weld and outside corner-welding different cuts and multi-pass fillet demonstrations.

DVD / 2004 / () / 120 minutes

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SHIELDED "STICK" METAL ARC WELDING

With Billy Harrell, Ph.D., Sam Houston State University

Shielded "Stick" Metal Welding covers welding safety (safety equipment, safe clothing, pre-welding check list), electrodes (E6011, E6010-DC electrode, E6011-AC/DC electrode, 3/32 inch electrode, 1/8 inch electrode, E7018 electrode, and more), nick break tests, metal identification (mild steel, carbon steel), spark tests, electrode angles (flat position, horizontal position, vertical up and down, overhead position), arc lengths, travel speeds and guided bend test. Dr. Billy Harrell also discusses the process of determining a good weld along with the "Eight Essentials of Good Welding." This DVD features printable quizzes and objectives, as well as hyperlinks leading to other useful welding resources on the Internet. A broad range of welding demonstrations, along with detailed explanations and narration complete this DVD and make it suitable for students of all welding levels.


DVD / 2004 / () / 60 minutes

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FUNDAMENTAL MANUFACTURING PROCESSES: WELDING

This program includes information on welding joint design, joint edge shape and preparation. This program then focuses on the array of welding processes, arranging them into two major categories:

~ Fusion welding processes
~ Solid-state welding processes

The fusion welding section begins with an examination of the four common groups of fusion processes: arc welding, resistance welding, laser beam welding, and electron beam welding.

The arc welding section features the six most common arc welding processes: shielded metal arc welding, submerged arc welding, gas metal arc welding, flux-cored arc welding, gas tungsten arc welding, and plasma arc welding.

The resistance welding processes section features the three most common methods of resistance welding: spot welding, seam welding, and projection welding.

The solid-state welding processes section examines in detail both the friction welding and ultrasonic welding processes.


DVD / 2003 / () / 29 minutes

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WELDING INSPECTION AND QUALITY CONTROL - BASIC WELDING METALLURGY I

~ Designed for personnel working to become Certified Welding Inspectors
~ A fundamental course for new personnel and a refresher for more experienced personnel
~ Developed in cooperation with the American Welding Society

The DVD Basic Welding Metallurgy I focuses on:
~ Iron carbon system
~ Iron-iron carbide diagram
~ Diffusion
~ Effect of cooling rates and alloy addition on transformation


DVD / 1982 / () / 46 minutes

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WELDING INSPECTION AND QUALITY CONTROL - BASIC WELDING METALLURGY II

~ Designed for personnel working to become Certified Welding Inspectors
~ A fundamental course for new personnel and a refresher for more experienced personnel
~ Developed in cooperation with the American Welding Society

The DVD Basic Welding Metallurgy II focuses on:
~ Iron carbon system
~ Iron-iron carbide diagram
~ Diffusion
~ Effect of cooling rates and alloy addition on transformation


DVD / 1982 / () / 18 minutes

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WELDING INSPECTION AND QUALITY CONTROL - EDDY CURRENT INSPECTION, ACOUSTIC EMISSION, PROOF TESTS, PROOF TESTS & LEAK TESTS

~ Designed for personnel working to become Certified Welding Inspectors
~ A fundamental course for new personnel and a refresher for more experienced personnel
~ Developed in cooperation with the American Welding Society

The DVD Eddy Current Inspection, Acoustic Emissions, Proof Tests and Leak Tests focuses on:
~ Eddy current inspection
~ Fundamentals
~ Inspecting welding pipe and tubing
~ Applications
~ Acoustic emissions
~ Types of emissions
~ Inspection of pressure vessels


DVD / 1982 / () / 28 minutes

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WELDING INSPECTION AND QUALITY CONTROL - MAGNETIC PARTICLE & RADIOGRAPHIC INSPECTION I

~ Designed for personnel working to become Certified Welding Inspectors
~ A fundamental course for new personnel and a refresher for more experienced personnel
~ Developed in cooperation with the American Welding Society

The DVD Magnetic Particle and Radiographic Inspection I focuses on:
~ Magnetic particle inspection
~ Type of magnetizing current
~ Demagnetization
~ Interpretation of patterns
~ Nonrelevant indications
~ Radiographic sources
~ Detectable discontinuities


DVD / 1982 / () / 50 minutes

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WELDING INSPECTION AND QUALITY CONTROL - MAGNETIC PARTICLE & RADIOGRAPHIC INSPECTION II

~ Designed for personnel working to become Certified Welding Inspectors
~ A fundamental course for new personnel and a refresher for more experienced personnel
~ Developed in cooperation with the American Welding Society


DVD / 1982 / () / 15 minutes

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WELDING INSPECTION AND QUALITY CONTROL - ULTRASONIC INSPECTION

~ Designed for personnel working to become Certified Welding Inspectors
~ A fundamental course for new personnel and a refresher for more experienced personnel
~ Developed in cooperation with the American Welding Society

The DVD Ultrasonic Inspection focuses on:
~ Advantages
~ Limitations
~ Criteria for successful inspection
~ Test equipment
~ Techniques


DVD / 1982 / () / 53 minutes

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WELDING INSPECTION AND QUALITY CONTROL - VISUAL & LIQUID PENETRANT INSPECTION

~ Designed for personnel working to become Certified Welding Inspectors
~ A fundamental course for new personnel and a refresher for more experienced personnel
~ Developed in cooperation with the American Welding Society

The DVD Visual and Liquid Penetrant Inspection focuses on:
~ Selection of NDT method
~ Relationship of welding processes
~ Discontinuities and inspection methods
~ Visual inspection prior to, during and after welding


DVD / 1982 / () / 38 minutes

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WELDING INSPECTION AND QUALITY CONTROL - WELD JOINT PREPARATION & TEMPERATURE CONTROL

~ Designed for personnel working to become Certified Welding Inspectors
~ A fundamental course for new personnel and a refresher for more experienced personnel
~ Developed in cooperation with the American Welding Society

The DVD Weld Joint Preparation and Temperature Control focuses on:
~ Checks prior to weld joint preparation
~ Joint preparation check
~ Preheating and interpass heating
~ Post weld heating
~ Heating processes
~ Insulation of heated joints


DVD / 1982 / () / 42 minutes

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SHIELDED METAL ARC WELDING: AWS EDU-6 ENTRY LEVEL WELDER QUALIFICATION TEST

This presentation features Pete Stacener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains and demonstrates the entry level welder qualification test for shielded metal arc welding. Provided are step-by-step procedures and guidelines on how to properly and safely create a bend test specimen. Examples of tacking the backing strip to the plate, cleaning between passes, preparing a root and face specimen, as well as how to properly conduct a guided bend test are provided in this insightful presentation.

DVD / / () / 38 minutes

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WELDING AND JOINING SYMBOLS

Methods of welding; Joints; Welds; Symbols for welds; Assembled welding symbol; Placement of welds

DVD / / () / 16 minutes

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WELDING: CUTTING: PLASMA-ARC AND AIR CARBON-ARC

This comprehensive training program train in the theory and practice of various welding and cutting techniques.

~ Arc Cutting Processes
~ Air Carbon-Arc Cutting Equipment
~ Air Carbon-Arc Cutting Preparations
~ Air Carbon-Arc Gouging
~ Plasma-Arc Cutting Equipment
~ Plasma-Arc Equipment Setup
~ Plasma-Arc Cutting

This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.


DVD / / () /

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WELDING: JOINT DESIGN AND SYMBOLS

This comprehensive training program train in the theory and practice of various welding and cutting techniques.

~ Joint Design
~ Types of Joints
~ Fillet Welds
~ Groove Welds
~ Welding Symbols
~ Fillet Weld Dimensions
~ Groove Weld Dimensions

This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.


DVD / / () /

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WELDING: OXYGEN-FUEL GAS CUTTING

This comprehensive training program train in the theory and practice of various welding and cutting techniques.

~ Equipment Set-Up
~ Setting Operating Pressures
~ Torch Operation
~ Performing a Straight Cut
~ Performing a Bevel Cut
~ Special Cutting Applications

This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.


DVD / / () /

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WELDING: PRINCIPLES AND METALLURGY

This comprehensive training program train in the theory and practice of various welding and cutting techniques.

~ Welding Processes
~ Properties of Metals
~ Determining the Properties of Metals
~ Identification of Metals
~ Effects of Welding
~ Preheating and Post-Heating

This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.


DVD / / () /

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WELDING: PRINCIPLES OF TIG

This comprehensive training program train in the theory and practice of various welding and cutting techniques.

~ The TIG Electrical System
~ Electrical Settings
~ The TIG Shielding System
~ Adjusting the Flow Rate
~ TIG Electrodes
~The TIG Torch
~ The TIG Weld

This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.


DVD / / () /

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WELDING: SHIELDED METAL-ARC STRUCTURAL AND PIPE WELDING

This comprehensive training program train in the theory and practice of various welding and cutting techniques.

~ Performing a Weld using the Inverted V Technique
~ Preparing a Pipe Joint for Welding
~ Pipe Welding Positions
~ Pipe Welding
~ Performing a Weld Using the Whip and Pause Technique
~ Performing a Weld Using the Inverted T Technique

This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities


DVD / / () /

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